The process begins with an automated sorting and cleaning system. Advanced optical sorters identify and remove damaged or substandard fruits, ensuring only the highest quality produce enters the production line. This minimizes waste and significantly improves the final product's consistency. High-pressure washing systems then thoroughly clean the fruit, removing dirt, pesticides, and other contaminants without damaging the delicate fruit tissues. This automated approach drastically reduces manual labor and increases throughput compared to traditional manual methods.
Further automation includes precise weighing and sizing mechanisms, allowing for consistent juice yields and minimizing waste from unevenly sized fruit.
Innovative juice production lines employ advanced extraction technologies that maximize juice yield while preserving valuable nutrients and flavor compounds. Instead of traditional methods that often lead to significant losses of vitamins and enzymes, these lines utilize techniques like high-pressure homogenization and enzymatic treatments. These processes gently break down cell walls to release more juice without causing oxidation or degradation, resulting in a product richer in flavor and nutritional value.
Furthermore, the use of specialized presses and filtration systems minimizes pulp loss and ensures a clear, consistent juice texture according to the desired product specification. The system can also be easily adjusted for different fruit types and desired juice consistency.
Maintaining the freshness and extending the shelf life of the juice is crucial. Innovative juice production lines incorporate aseptic packaging techniques, which eliminate the need for preservatives. The juice is sterilized using high-temperature, short-time (HTST) pasteurization or other advanced sterilization methods ensuring the destruction of harmful microorganisms. This is followed by immediate packaging in sterile containers under aseptic conditions, preserving the juice's nutritional value and flavor for extended periods without compromising quality.
This aseptic packaging process reduces the risk of spoilage and ensures a longer shelf life compared to traditionally packaged juice, reducing waste and providing consumers with a fresher, healthier product.
REPORT